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Nanaimo Custom Bathrooms

Bathroom Vanities & Cabinetry

Custom Bathroom Cabinetry

Bathroom cabinetry fails from the bottom edge upward, which means the parts deciding how long it lasts are the ones nobody ever looks at.

A floating oak vanity with two drawers and an undermount basin beneath a backlit mirror

What this involves

Custom Cabinetry

Three substrates turn up in bathroom cabinetry and they behave completely differently when wet. Melamine-faced particle board swells and does not come back: the fibres burst, the face lifts, and the damage is permanent from the first soaking. Moisture-resistant MDF shrugs off humidity and short spills and is still not waterproof. Exterior or marine-grade plywood takes a genuine wetting and dries out more or less intact. What separates them is what happens the one time a supply connection weeps behind the plinth for a fortnight.

Failure starts at an unsealed edge near the floor. Every carcass has cut edges nobody inspects — the bottom of each side panel, the underside of the base, the back face of the toe recess — and those are precisely the surfaces water reaches first and sits against longest. They are also the ones a production finishing schedule skips, because they cannot be seen. Banding all the way round rather than only on show faces, or laying a coat of finish on the underside before the box is assembled, adds minutes at the bench and decides whether a small leak is a mop-up or a replacement.

Finish on the fronts follows the same principle of covering what is hidden. The machined edge of a painted panel is porous end grain that drinks coating, so an unsealed profile telegraphs its fibre through the topcoat within a season. The top edge of a drawer front is the horizontal surface water actually stands on, and is routinely the thinnest film on the whole door set.

Hardware fails at its fasteners rather than its mechanism. Steel screws and the mounting plate spot and then seize long before a hinge arm gives up, so the corrosion rating of the whole assembly matters more than the make of hinge. On drawers, undermount runners hang the load off the drawer bottom, which means that bottom has to be a proper panel captured in a groove rather than a thin sheet pinned underneath. A drawer of bottles is heavier than it looks, and what carries it is the runner rating and the joint at the front corners.

  • Licensed & insured
  • WorkSafeBC coverage
  • Written quotes & contracts
  • Built to BC Building Code

Why it matters

What you get

Substrate chosen for the leak

Material is specified against what happens when water sits under the box for a week, since that is the event deciding whether cabinetry survives a decade.

Hidden edges finished

Base undersides, panel bottoms and the back of the toe recess are sealed as a matter of course, because those faces are where water arrives and lingers.

Hardware specified at the fasteners

Screws and mounting plates are assessed for corrosion alongside the hinge itself, as those are the components that seize first in a room that never fully dries.

How it runs

The process

  1. 01

    Specify the substrate and edges

    Carcass material, banding and which faces get sealed are set at the drawing stage rather than left to whatever the sheet stock happens to arrive with.

  2. 02

    Build the boxes and fronts

    Boxes are assembled with captured bottoms and backs able to take fixings, and machined front edges are sealed and filled before any topcoat goes near them.

  3. 03

    Fit hardware to rating

    Runners are selected against the loaded weight of each individual drawer, and hinge assemblies are chosen for their corrosion behaviour rather than for their closing action.

Questions

Frequently asked

Water reached a raw cut edge and stayed there. Particle board and standard MDF are held together by a binder that releases once saturated, and the swelling that follows is irreversible — drying it out does not restore it. The source is usually undramatic: a supply connection weeping a few drops a day, or condensation running off a cold pipe. What made it terminal was the unsealed edge.

For doors and drawer fronts it is a fair choice; for carcasses it is not the obvious winner people assume. Solid timber moves with humidity, and a bathroom cycles from dry to saturated twice a day, so a panel finished on five faces instead of six will cup. Moisture-resistant MDF is dimensionally stable and takes paint better, and good plywood beats both for wet tolerance.

Because the plating on the fixings is thinner than on the visible parts. Most concealed hinges look fine at the arm while the mounting plate and steel screws corrode, and once rust forms under the plate the adjustment seizes and the door drifts out of alignment. Hardware rated for damp conditions across the whole assembly, fixings included, is the answer.

Build it for the room it lives in

Substrate, edge sealing and hardware rating are set out in the written scope so the specification is visible, not assumed.